Process & Technology

Process & Technology

Machineries

Grinding Machine

Vertical Machining Center(4Axis)

Our 4-axis Vertical Machining Center (VMC) provides precise and efficient milling for a wide range of components. Ideal for complex part geometries, it ensures high-speed performance, repeatability, and superior surface finish in demanding machining tasks.

Turning Center

CNC Turning Center

Our CNC turning centers offer high-precision machining for complex cylindrical parts. With advanced automation and multi-axis capabilities, they ensure consistent accuracy, reduced cycle times, and optimal productivity for demanding production environments.

CNC Machine

Horizontal Bandsaw

Engineered for industrial precision, our horizontal bandsaws deliver clean, accurate cuts on metal and hard materials. Ideal for high-volume and heavy-duty applications, they ensure reliability and efficiency in every operation.

Milling Machine

Hardness Tester

Designed for accurate measurement of material hardness, our testers deliver reliable results across metals, alloys, and composites. Suitable for quality control and lab settings, they support various testing methods like Rockwell, Brinell, and Vickers.

EDM Machine

Surface Roughness Tester

Our surface roughness testers deliver accurate, repeatable measurements of surface texture and finish. Essential for quality assurance, they support various parameters and standards, ensuring precise evaluation of machined components.

CMM Machine

2D Height Gauges

Precision-engineered for dimensional inspection, our 2D height gauges offer accurate vertical and horizontal measurements. With easy-to-use interfaces and advanced features, they are ideal for layout, comparison, and quality control tasks.


Design and Development

At our CNC machine shop, the Design and Development process is a critical foundation that ensures high-quality, precision-engineered components tailored to meet client specifications and industry standards. Our structured design approach integrates cutting-edge technology, experienced engineering, and customer collaboration to deliver optimized machining solutions.

1. Requirement Analysis

We begin with a detailed understanding of the client's technical requirements, including:

  • Material selection
  • Dimensional tolerances
  • Surface finish
  • Functionality and application
  • Volume and delivery timelines

This step ensures we align our machining strategies with end-use expectations.

2.CAD Modeling and Engineering Design

Using advanced CAD software (like SolidWorks or AutoCAD) we create detailed 2D and 3D models of the components. This stage includes:

  • Geometric dimensioning and tolerancing (GD&T)
  • Design for manufacturability (DFM)
  • Finite Element Analysis (FEA), if required

Our designs are optimized to balance performance, cost-efficiency, and ease of machining.

3. Process Planning and CAM Programming

Once the design is finalized, our team prepares CNC programs using CAM software such as Mastercam, Fusion 360, . This includes:

  • Toolpath generation
  • Tool selection and fixture design
  • Cycle time estimation
  • Material removal simulation to ensure accuracy

We ensure that our machining strategy maximizes tool life, minimizes waste, and achieves consistent quality.

4. Prototyping and Testing

For custom or complex components, a prototype is produced for:

  • Dimensional validation using metrology tools
  • Functional testing under simulated working conditions
  • Feedback incorporation from the client

Revisions are made as needed before moving to batch production.

5. Production and Continuous Improvement

After validation, the component enters full-scale CNC production with real-time quality monitoring. We follow lean manufacturing practices and constantly review feedback to refine designs, processes, and tooling for future improvements.

Standards Followed:

  • ISO 9001:2015 (Quality Management)
  • ASME Y14.5 (GD&T)
  • Customer-specific technical standards

We ensure that our machining strategy maximizes tool life, minimizes waste, and achieves consistent quality.